Wet Ball Mill High Power Wet Ball Mill The wet ball mill has two types as follow grid type and overflow type.The grain sie limit of the grinding mill is usually 0.2 0.3mm so it is commonly used in the first segment The particle sie of the grinding mill is generally less than 0.
Get Price2014 However the horizontal planetary ball mill is different than the tumbling ball mill in many aspects Djordjevic 2005 studied the influence of ball charge size distribution on the net power draw of tumbling mill based on DEM modeling Charge of the mill was composed from the spherical balls
Get PriceAbstract Ball mills like other comminution devices consume large amounts of energy Mill operators often have to assess the power draft of mills for an entirely different set of operating conditions or for a reconfigured circuit It is shown that the power draft can be accurately predicted from analysis of the motion of the charge The motion of the charge is rigorously simulated with a
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Get PriceMay 01 2017 The power of a ball mill is obtained by multiplying the corresponding torque with the mill speed Thus the torque curves and power curves are similar Fig 20 shows 78 groups of DEM simulation results for the effect of rotation rate lifter height and lifter number on the power draw of the ball mill Each curve represents the variation of the
Get PriceJan 30 2019 The first one is the Mines Constancia SAG mill of size 36 26.5 ft The mill is operating at 72 critical speed and 26 mill charge volume The mill is fitted with trapezoid shaped high and low lifters The operating power draw was reported to as between 13.7 and 15.7 MW.
Get PriceIn this research the effect of ball size distribution on the mill power draw charge motion regime and breakage mechanism in a laboratory ball mill was studied using the discrete element method DEM simulation The mill shell and crushing balls were made of Plexiglas and compressed glass respectively Modeling was performed using Particle Flow Code 3D PFC3D .
Get PriceThe results of characterizing the alumina ball size distribution in two mills of a of a laboratory mill where alumina powder was milled by zirconia beads in an and powder Get Price 2.6 Net power draw of a ball mill as affected by slurry pool 75 2.15 Definition of load behaviour in a wet ball mill after De Haas 2008 59 2.16 Load zr r
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Get Price8.3.2.2 Ball mills The ball mill is a tumbling mill that uses steel balls as the grinding media The length of the cylindrical shell is usually 1–1.5 times the shell diameter Figure 8.11 The feed can be dry with less than 3 moisture to minimize ball coating or slurry containing 20–40 water by weight.
Get PriceThe ball mill contains a hollow cylindrical container that rotates about its axis These cylinders are made of stainless steel Alumina Ceramic Agate Zirconia Teflon Nylon and Polyurethane In a laboratory planetary ball mill four or two ball grinding jars are to be installed simultaneously on the turning plate.
Get PriceDec 18 2013 This quantity is small compared to the power used by a semi autogenous mill and a ball mill in a primary grinding circuit a ball mill can have an installed power of up to 15 MW while installed power for a SAG mill can go up to 25 MW However the energy used for fine grinding is still significant.
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Get PriceMay 01 2017 The power of a ball mill is obtained by multiplying the corresponding torque with the mill speed Thus the torque curves and power curves are similar Fig 20 shows 78 groups of DEM simulation results for the effect of rotation rate lifter height and lifter number on the power draw of the ball mill Each curve represents the variation of the
Get PriceMill power draw and reduction ratio on 75 lm comparison for the old and new liner surveys 332 P Keshav et al Minerals Engineering 24 2011 325–334The ball head angle does not appear to be influenced by the pulp density.
Get PriceBall Mill Internal Structure Photos thermoscreens Ball Mill Ball mill is the key equipment for grinding after the crushing process which is widely used in the manufacture industries such as cement silicate new building material refractory material fertilizer ferrous metal nonferrous metal and glass ceramics and can be used for the dry and wet grinding for all kinds of ores and other
Get PriceBall Mill RaymondMill Energy savingBall millis the key equipment for grinding after the crushing process which is widely used in the manufacture industries such as cement silicate new building material refractory material fertilizer ferrous metal nonferrous metal and glass ceramics and can be used for the dry and wet grinding for all kinds of ores and other grind able materials.
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Get PriceBall mill is typically used to grind and/or blend materials and it can be done wet or dry It can be used to mix ceramic powders disperse particles in solvents homogenize ceramic slurries etc Ball mills operate by rotating plastic jars around a horizontal axis partially filled with the material to be ground plus the grinding medium.
Get PriceThe maximum power draw in ball mill is when ball bed is 35 40 by volume in whole empty mill volume Considering that ball bed has a porosity of 40 the actual ball volume is considered to be
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Get PriceBall mil design calculation Yahoo Answers Mar 31 2008 Modern installations draw power of 2 10 MW The power in kW required to turn a ball mill is approximated by P = 0.285 d 1.073 j m n where d is the internal diameter in metres j is the fraction of the mill volume occupied by media m is the total mass of media in the mill in
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Get PriceResults show the mill ball charge shoulder angle is strongly affected by the liner lifter s face angle and that Morrell s Model C could be improved by including a correction parameter that reflects the power draw of a mill along the service life of its liner The correction parameter is to reflect the effect of wear on the shoulder angle.
Get PriceThe ball and tube mills are low speed machines that grind the coal with steel balls in a rotating horizontal cylinder Due to its shape it is called a tube mill and due to use of grinding balls for crushing it is called a ball mill or both terms as a ball tube mill These mills are also designated as
Get PriceBall mill power draw predicted from the Denver slide rule kW 0 200 400 600 Calculated ball mill power draw from the m odel derived kW Data compared Line y=x Fig 2 Comparison of the ball mill power draw from the Denver slide rule and the proposed model Dashed line corresponds to y=x.
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Get PriceBall mill optimization Improving conveyor performance The functional performance equation The functional performance equation for closed ball milling circuits Fig 1 can be derived as follows McIvor 1988 For any given particle reference size calculate the production rate of new material of minus that size by the circuit by subtracting the amount rate entering in the circuit feed
Get PriceThe mill product can either be finished size ready for processing or an intermediate size ready for final grinding in a rod mill ball mill or pebble mill AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening a rod mill and some or all of the work of a ball mill.
Get PriceThe SAG Ball Mill Rubber Lining series mainly consist of shell lifter bars shell plates feed end plates discharge end grate plates discharger and so on A complete set of ball mill rubber liner consists of end liner grid type is lattice liner ends lifter bar the center ring grid type is
Get PriceJun 19 2015 The ball mill motor power requirement calculated above as 1400 HP is the power that must be applied at the mill drive in order to grind the tonnage of feed from one size distribution The following shows how the size or select the matching mill required to draw this power is calculated from known tables the old fashion way .
Get PriceNov 14 2015 Please subscribe Thank you for watching I wanted to see if I had any 500 mesh less than 25 micron size aluminum powder in the ball mill yet So I processe
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Get PriceCALCULATION OF THE POWER DRAW OF DRY Calculation of the power draw of dry multi compartment ball mills 223 Where gross power is the power input to the motor no load power is the power Get Price Physicochemical Problems of Mineral Processing 2004A Seyfi Erdem Ş Levent Ergun A Hakan BenezerBall mill Cement
Get PriceOct 19 2015 Ball Mill Motor Power Draw Sizing and Design Formula The following equation is used to determine the power that wet grinding overflow ball mills should draw For mills larger than 3.3 meters 10 feet diameter inside liners the top size of the balls used affects the power drawn by the mill This is called the ball size factor S.
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Get PriceApr 01 1999 The calculated power draft is maximum at about 50 ball load According to Eq 1 mill power is a function of ball mass M b and the distance between mill center and the center of gravity of ball mass r g So as the mill filling increases M b goes up but r g decreases Therefore the power draft passes through a maximum.
Get PriceDec 12 2016 If P is less than 80 passing 70 microns power consumption will be Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a
Get Price16.5 ft ball mills with an effi ciency of 0.88 A study carried out by the author in 2004 on the Worsley Alumina Rod/Ball Circuit Line No 1 showed effi ciencies of 1.27 for the rod mill and 0.67 for the ball mill The particle size distributions reported are shown in Figure 1 It follows that the
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